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Automatic Cone Packing System
APAC - Automatic Cone Packing System
Principle of Conditioning
Automatic Cone Packing System has modules for automatic wrapping of conical or cylindrical yarn packages in polythene film and packing them in HDPE bags or carton boxes.
- Completely automatic system.
- Reduces the material handling and work force.
- Linked to Auto Storage. (through Yarn Ware House Management)
MANUAL WEIGHT BALANCING
Function
With this Manual Weight Balancing system, the workers can select cones of right weight and feed to packing.
Advantages
- Manual selection of right cones.
- Shade variation can be identified with the UV chamber.
- Uninterrupted supply of cones for wrapping
Specification
| Cone Dia | 150 to 270mm and length - 170mm |
| Connected Load | 0.75 kw |
Buffer Storage (Optional)
Function
This system with a capacity 240 cones (20 trays and 12 cones in each row) stored manually are moved to wrapping module.
The programmable weight indication system ensures that of weight of cones remain within tolerance
Advantages
- Less storage area.(due to vertical storage)
- Uninterrupted supply of cones for wrapping.
Specification
| Capacity | 240 Cones (20 trays each tray 12 cones) |
| Cone Dia | 150 to 270mm and length - 170mm |
| Connected Load | 2.0 kw |
| Air Consumption | 1.2 cfm |
Wrapping
Function
Automatic wrapping of conical or cylindrical yarn packages with outer diameter in the range of 150 to 270mm, in polythene film. The cones are packed smoothly to be firm till they reach end user for unwrapping for use.
Advantages
- Drastic reduction in manpower.
- Thine film for cone wrapping.
- Very leass air consumption.
- Automatic feeding of wrapping polythene sheet.
Specification
| Capacity | 700 Cones/hr |
| Cone Dia. | 150 to 270mm |
| Connected Load | 2.6 kw |
| Air Consumption | 2.19 cfm |
Bagging
Function
Wrapped cones are placed as per preset matrix with cone base & nose placed alternatively.
Matrix capacity - 4 rows max / 5 columns max
The cones are moved into pre-positioned bags and filled bags are automatically tilted to be easy for workers to stitch & unload.
Advantages
- Cone matrix formation to avoid yarn damages.
- Reduction in manual handling of materials.
- Effortless handling of filled bags.
Specification
| Packing Material | HDPE Bag / Polybag / Sack |
| Size of Polybag | 32" to 48" |
| Connected Load | 1.25 kw |
| Air Consumption | 2.36 cfm |
Boxing
Function
Cones are placed into manually opened boxes as per preset matrix with a partition s sheets. The filled boxes are automatically transported for further process like sealin, strapping, weighting and labeling.
Advantages
- Automatic & safe feeding of carton boxes (opened manually)
- Continuous feeding for sealing, strapping, weighing & labeling of carton boxes.
Specification
| Capacity | 700 Cones/hr |
| Cone Dia. | 150 to 270mm |
| Connected Load | 2.3 kw |
| Air Consumption | 3.9 cfm |